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'94 4Runner Overland Crawler

  1. Tyler - K6TLR Subscriber
    #125 Sep 2019, 11:48 PM

    Got a new rig! Selling the first gen. This will be the official build thread for it.

    Drive Train:

    - 1994 22re
    - W56 5sp Manual
    - R1FA 2.28 Toyota Reduction Box - 21 Spline
    - R1FA 4.7 Toyota Transfer Case - 21 spline
    - Double Cardon front drive shaft, single ujoint rear

    Front Axle:

    - Toyota '85 Front Housing
    - Top Truss
    - Diff Armor
    - Ball Gussets
    - New Trunion Bearings (Nov '1😎
    - New wheel bearings (Nov '1😎
    - Inner and outter seals and gaskets (Nov '1😎
    - Longfield Chromo inner, outters, and birfields, 30 spline
    - Mile Marker manual hubs
    - 5.29 ARB Dif
    - FJ80 High Pinion Third
    - 1.5" wheel spacers to match the IFS rear axle width

    Rear Axle:

    - Toyota IFS width housing
    - Backbone truss
    - v6 Third
    - Chromoly Shafts
    - 5.29 ARB Dif
    - New bearings and seals (April '19)

    Steering:

    - Toyota IFS box
    - Custom Box Pitman Arm
    - TG Power Steering pump and reservoir
    - TG Ram Assist
    - 1.5"x.25" DOM Tie Rod with RuffStuff Ram Clamp
    - Marlin High Steer Arms
    - RuffStuff 5/8" heims

    Suspension:

    Front:
    - Toyota rear leafs up front with RuffStuff 6" shackles
    - Fox 2.0 17" shocks

    Rear:
    - Rear Pro Comp Chevy 63 5.5" springs with overload deleted, on RuffStuff 5" shackles
    - Bilstein 5125 17" shocks

    Others:

    - Twin ARB plumbed into custom manifold that feeds the lockers and a 5 Gallon air tank. OBA couplers on front and rear bumpers
    - Rough Country 6 switch panel system
    - 36x13.50x15 Iroks
    - 15x10 DIY Beadlock Steelies, 6x5.5 lug pattern
    - Pioneer Deck with 4x4" rounds and a 12" sub
    - Ice cold AC and hot heat
    - Custom Rock Lights
    - 24" Light Bar
    - TG Front & Rear Bumpers & Sliders
    - Badlands 12,000lb winch
    - All windows tinted (except windshield)
    - Power Windows & Locks with remote entry and alarm

  2. Tyler - K6TLR started this Subscriber
    #225 Sep 2019, 11:51 PM

    In the past 7 days... We did a TON of work to it....

    - Swapped in new front axle
    - swapped in new rear axle
    - swapped in new t case
    - installed new rear leaf springs
    - installed new rod ends on steering
    - fabricated a new tie rod
    - swapped in new rear shocks
    - Swapped in new hydro ram
    - Installed rough country 6 switch panel system
    - Installed and plumbed the ARB and OBA system

    Time for Barret Lake for the shakedown run!!!

  3. Gregulator Member Joined: February 2012
    #326 Sep 2019, 1:19 AM

    Put me in for the Barrett Lake trip!

    Um...what?
  4. Mike G Subscriber
    #430 Sep 2019, 4:04 PM

    Any pics of the new rig?

    Mike G
  5. Tyler - K6TLR started this Subscriber
    #58 Oct 2019, 4:29 AM

    Pictures! The gas station and snow picture are its final stance after the swappy swap swap. I will be 3linking it at doing 14" coilovers in the front here over winter maybe πŸ™‚

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  6. kris_olof Trailmaster Joined: October 2015
    #68 Oct 2019, 11:55 AM

    Eww front wheel spacers

  7. Josh Subscriber
    #79 Oct 2019, 12:34 PM
    Tyler - K6TLR said Pictures! The gas station and snow picture are its final stance after the swappy swap swap. I will be 3linking it at doing 14" coilovers in the front here over winter maybe πŸ™‚ 20190913_184916_HDR.jpg20190920_121245.jpg20190927_065018.jpg20190929_070830.jpg

    Good looking rig Tyler. Congrats on the rebuild. Hopefully it’s everything you want!

    Semper Fi

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