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The Build

  1. Gilbert & Betty Member Joined: September 2014
    #7621 Apr 2015, 3:17 PM

    Very beef, very nice

  2. k-jeep started this Member Joined: May 2009
    #7725 Apr 2015, 9:14 AM

    Rock sliders and 1-ton tie rod are in!
    image-11.jpgimage-12.jpgimage-13.jpgimage-14.jpg

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  3. BKGM Jeepers President Joined: June 2003
    #7825 Apr 2015, 1:10 PM

    Very nice!

    Kathleen and Brad
  4. JohnDF Member Joined: July 2003
    #7925 Apr 2015, 2:05 PM

    Looks great Kevin.

    I used to wheel a lot. . .
  5. Josh Subscriber
    #8026 Apr 2015, 5:14 AM

    Nice work Kevin. Jeep is looking good!

    Semper Fi
  6. Gregulator Member Joined: February 2012
    #8126 Apr 2015, 5:40 AM

    Sweet!! I'll need another ride to see how your handling has been affected...😁

    Um...what?
  7. k-jeep started this Member Joined: May 2009
    #829 May 2015, 6:10 PM

    Lockers are wired up and PDM60 is installed! Running wire is a huge PITA! [https://posse4x4.org/wp-content/sp-resources/forum-smileys/icon_rasta.gif]

    I still need to wire up the locker switches but all the wire is run and everything is working well so far. I'll add a picture of the switches once installed.

    I created this schematic as a guide for the installation. Circuits 1 and 2 power the lockers. The rest are inactive until I get other accessories.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/PDM60-1.jpg

    For the ignition trigger I tapped into M9 and for the dash light M18.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-2.jpg

    I ran the wires through a hole behind the passenger side dash panel.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-3.jpghttps://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-4.jpg

    I found that the dipstick works well for fishing wires through tight places. Although, there is a hint of 10W-30 in the cabin now. [https://posse4x4.org/wp-content/sp-resources/forum-smileys/icon_lol.gif]
    The wires shown are for the 4 inactive circuits. I plan to install switches for them above the stereo.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-5.jpg

    Safety switch installed.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-6.jpghttps://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-7.jpg

    PDM60 operational. My 2 active circuits for the lockers are green when the ignition is on and the safety switch is on.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-8.jpghttps://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-9.jpg

    A shot of the software used to program the PDM60.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-10.jpg

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  8. BKGM Jeepers President Joined: June 2003
    #8310 May 2015, 1:52 AM

    Awesome Kevin! Though, I have a fish you could have borrowed to save the oil smell!

    Pretty cool project!

    Kathleen and Brad
  9. JohnDF Member Joined: July 2003
    #8410 May 2015, 2:52 AM

    Very cool. You are much braver than I am when it comes to wiring stuff.

    I used to wheel a lot. . .
  10. Gregulator Member Joined: February 2012
    #8510 May 2015, 12:01 PM

    Nice Kevin!!

    Um...what?
  11. Josh Subscriber
    #8612 May 2015, 12:25 AM

    Kevin,
    What is the "Safety Switch"?

    Semper Fi
  12. k-jeep started this Member Joined: May 2009
    #8712 May 2015, 1:59 AM
    Josh said

    Kevin,
    What is the "Safety Switch"?

    It controls the ground trigger. Right now I have circuits 1 & 2 (lockers) programmed to only be on with ignition trigger AND ground trigger. So with the ignition on, turning on the safety switch enables the locker switches. I did it that way because my lockers are wired independently of the Jeep's system (I can turn them on/off any time I want, front or rear, hi or low, 2WD or 4WD) and I don't want to turn on a locker accidentally doing 70 on the freeway. 🙂

  13. k-jeep started this Member Joined: May 2009
    #8813 May 2015, 3:42 PM

    Switches are in! Need to do some touch up work but ready for Saturday should I need them.
    image-11.jpg

    Lights on:
    image-12.jpg

    Locked and loaded:
    image-13.jpg

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  14. JohnDF Member Joined: July 2003
    #8913 May 2015, 10:39 PM

    Great Job Kevin!

    I used to wheel a lot. . .
  15. Gilbert & Betty Member Joined: September 2014
    #9014 May 2015, 2:05 AM

    Looks very cool Kevin

  16. Josh Subscriber
    #9114 May 2015, 2:52 AM

    Nice work Kevin. Thanks for the explanation above. Very cool.

    Semper Fi
  17. k-jeep started this Member Joined: May 2009
    #9221 May 2015, 2:39 PM

    Latest unplanned addition is in! My stock battery was leaking on Hell Hole.
    image-14.jpg

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  18. Gregulator Member Joined: February 2012
    #9321 May 2015, 2:52 PM

    No wonder you left early!! Looks good!

    Um...what?
  19. Specialsoundman Member Joined: January 2013
    #9422 May 2015, 4:25 AM
    k-jeep said

    Latest unplanned addition is in! My stock battery was leaking on Hell Hole.
    https://posse4x4.org/wp-content/sp-resources/forum-image-uploads/k-jeep/2015/05/image-14.jpg

    Shocking....

    David and Lori
  20. k-jeep started this Member Joined: May 2009
    #9531 May 2015, 2:43 PM

    Hi-lift mounted! Mounted it higher to allow half doors in storage bag to slide underneath jack but on top of security trunk.
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  21. Gilbert & Betty Member Joined: September 2014
    #9631 May 2015, 3:10 PM

    It looks very cool and coming a long

  22. Gregulator Member Joined: February 2012
    #971 Jun 2015, 12:01 AM

    How does that affect your visibility when looking out your rear view mirror?

    Um...what?
  23. k-jeep started this Member Joined: May 2009
    #981 Jun 2015, 1:14 AM
    Gregulator said

    How does that affect your visibility when looking out your rear view mirror?

    No worse than a full size spare would. 😛

    Plus, it can be easily moved up or down if I need to. 🙂

  24. Guy and Lynda Member Joined: May 2015
    #991 Jun 2015, 6:44 AM

    That's clever. Can u put ur windows on with that? From the pix it looks like it sticks out beyond...?

  25. Josh Subscriber
    #1001 Jun 2015, 7:23 AM

    Looks cool Kevin. Nice build. Jeep is coming along great! Congrats.

    Semper Fi

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