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'94 4Runner Overland Crawler
September 26, 2019
6:48 am
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Tyler - K6TLR
Rancho Cordova
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July 12, 2017
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Got a new rig! Selling the first gen. This will be the official build thread for it.

 

Drive Train:

- 1994 22re
- W56 5sp Manual
- R1FA 2.28 Toyota Reduction Box - 21 Spline
- R1FA 4.7 Toyota Transfer Case - 21 spline
- Double Cardon front drive shaft, single ujoint rear

 

Front Axle:

- Toyota '85 Front Housing
- Top Truss
- Diff Armor
- Ball Gussets
- New Trunion Bearings (Nov '18)
- New wheel bearings (Nov '18)
- Inner and outter seals and gaskets (Nov '18)
- Longfield Chromo inner, outters, and birfields, 30 spline
- Mile Marker manual hubs
- 5.29 ARB Dif
- FJ80 High Pinion Third
- 1.5" wheel spacers to match the IFS rear axle width

 

Rear Axle:

- Toyota IFS width housing
- Backbone truss
- v6 Third
- Chromoly Shafts
- 5.29 ARB Dif
- New bearings and seals (April '19)

 

Steering:

- Toyota IFS box
- Custom Box Pitman Arm
- TG Power Steering pump and reservoir
- TG Ram Assist
- 1.5"x.25" DOM Tie Rod with RuffStuff Ram Clamp
- Marlin High Steer Arms
- RuffStuff 5/8" heims

 

Suspension:

Front:
- Toyota rear leafs up front with RuffStuff 6" shackles
- Fox 2.0 17" shocks

Rear:
- Rear Pro Comp Chevy 63 5.5" springs with overload deleted, on RuffStuff 5" shackles
- Bilstein 5125 17" shocks

 

Others:

- Twin ARB plumbed into custom manifold that feeds the lockers and a 5 Gallon air tank. OBA couplers on front and rear bumpers
- Rough Country 6 switch panel system
- 36x13.50x15 Iroks
- 15x10 DIY Beadlock Steelies, 6x5.5 lug pattern
- Pioneer Deck with 4x4" rounds and a 12" sub
- Ice cold AC and hot heat
- Custom Rock Lights
- 24" Light Bar
- TG Front & Rear Bumpers & Sliders
- Badlands 12,000lb winch
- All windows tinted (except windshield)
- Power Windows & Locks with remote entry and alarm

September 26, 2019
6:51 am
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Tyler - K6TLR
Rancho Cordova
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In the past 7 days... We did a TON of work to it....

 

- Swapped in new front axle
- swapped in new rear axle
- swapped in new t case
- installed new rear leaf springs
- installed new rod ends on steering
- fabricated a new tie rod
- swapped in new rear shocks
- Swapped in new hydro ram
- Installed rough country 6 switch panel system
- Installed and plumbed the ARB and OBA system

 

Time for Barret Lake for the shakedown run!!!

September 26, 2019
8:19 am
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Gregulator
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September 3, 2008
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Put me in for the Barrett Lake trip!

Um...what?

September 30, 2019
11:04 pm
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Mike G
Newcastle, CA
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Any pics of the new rig?

October 8, 2019
11:29 am
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Tyler - K6TLR
Rancho Cordova
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Pictures! The gas station and snow picture are its final stance after the swappy swap swap. I will be 3linking it at doing 14" coilovers in the front here over winter maybe 🙂

 

20190913_184916_HDR.jpgImage Enlarger20190920_121245.jpgImage Enlarger20190927_065018.jpgImage Enlarger20190929_070830.jpgImage Enlarger

October 8, 2019
6:55 pm
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kris_olof
El Dorado
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March 13, 2015
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Eww front wheel spacers

October 9, 2019
7:34 pm
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Josh
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January 19, 2011
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Tyler - K6TLR said
Pictures! The gas station and snow picture are its final stance after the swappy swap swap. I will be 3linking it at doing 14" coilovers in the front here over winter maybe 🙂

 

20190913_184916_HDR.jpgImage Enlarger20190920_121245.jpgImage Enlarger20190927_065018.jpgImage Enlarger20190929_070830.jpgImage Enlarger

  

Good looking rig Tyler. Congrats on the rebuild. Hopefully it’s everything you want!

Semper Fi

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